WPC DOOR PROFILE EXTRUSION MACHINE
WPC DOOR PROFILE EXTRUSION MACHINE
WPC Door Profile Extrusion Machine creates durable, environmentally friendly WPC door profiles by blending wood and plastic features. It’s ideal for efficient, sustainable production in residential and commercial applications.
The WPC Door Profile Extrusion Machine is a specialized manufacturing equipment designed for producing wood-plastic composite (WPC) door profiles. This machine offers precision and efficiency in creating high-quality WPC door profiles, which are durable, weather-resistant, and environmentally friendly. It features a robust design and advanced technology to ensure seamless extrusion and shaping of WPC materials, allowing for the production of custom door profiles with various designs and dimensions. The WPC Door Profile Extrusion Machine is an ideal solution for manufacturers looking to produce premium WPC door profiles for residential and commercial applications.
As a new type of composite material, WPC wood plastic has functionality that covers the characteristics of wood and plastic, and makes up for the shortcomings of both. The product is completely non-toxic, has no harmful gas release, is waterproof, and is resistant to acid and alkali corrosion. , is a truly green and environmentally friendly product that meets the requirements of modern society. While protecting forests, reducing wood usage, improving environmental protection, and optimizing product quality, we can also adjust formulas and fusion of supporting materials according to various product functional requirements to adapt to the physical and chemical performance needs of different products.
PVC WPC Door Board Extrusion Machine (Standard Machine )
This production line can produce wood-plastic door panels with any width between 600 and 1250. The current equipment has been improved and mainly consists of a conical twin-screw extruder, a door panel shaping table, a door panel tractor, a door panel cutting machine, and a stacker. Material rack and other components
80-156; 92-188 counter-rotating conical twin-screw extruders are mostly used because compared with single screws, twin-screw extruders have stronger material conveying and plasticizing capabilities and better exhaust effects.
The width structure of the auxiliary machine line is 600, 800, 1000, 1250
92/188-1000 output 350-600KG/H
1. The entire production line is about 23 meters long, and the length of the robot is 30 meters. It covers an area of about 40-60 square meters and the total weight of the equipment is about 22 tons.
2. The total installed power of the equipment is about 225KW, the energy consumption per ton is 220-240kw.h/t, and the power consumption per ton is 192-210 yuan.
3. Door sizes vary in many countries. According to domestic door panels, they are generally divided into 700 and 800, and business doors: 900. The shapes of the door frames and door frames are different, the general width is between 300-120, and the weight of the door panel meter ranges from 12-17kg/sheet.
4. Door cost calculation: door weight (volume * density) * material cost + labor and electricity cost.
5. Post-processing methods:
①The surface of the product is covered with color film, which is suitable for flat products.
② Transfer printing + UV, suitable for making high-gloss products and flat products
③Vacuum adsorption method is suitable for engraving and flat products
6. Auxiliary equipment: mixing system, CNC milling, edge banding machine, sanding machine, etc. There are also fully automatic post-processing equipment.
Silo: stores materials, 201 stainless steel, mirror finish.
Discharge port: storage material, 201 stainless steel.
Feeding twin screws: uniformly transport materials, 304 stainless steel.
Mixing pot/ball bucket: mixing and stirring, 304 stainless steel.
Geared motor: Provides power speed adjustment, aluminum alloy.
Gearbox: one in and two out, distributing power and transmission.
Mount: fixed function, steel.
The main machine adopts counter-rotating conical twin screws, and the left and right screws have opposite spiral directions.
After the installation is completed, the thread direction of the two screws will be “eight-shaped”.
Screws are generally made of high-strength alloy steel and can withstand extreme working environments such as high pressure, high temperature and high speed. The surface of the screw is then subjected to heat treatment and other processes to improve its hardness and strength.
Host motor power: 110KW
Motor
①AC motor brand: BEIDE/BROOK CROMPTON,
AC motors are cost-effective, easy to maintain, and have good heat dissipation. However, they have the disadvantages of large size, high noise, and high energy consumption.
②The permanent magnet synchronous motor is small in size, has a noise of less than 75 decibels, is energy-saving and efficient, and consumes 5%-10% less energy than an AC motor; disadvantages include high price
③Adopt ABB inverter control to adjust the motor speed and torque to make production more efficient and energy-saving
Reducer (Oudi, Jiangji) speed ratio: 1:27, common distribution includes vertical conjoined, horizontal split, horizontal conjoined
The operating console can be controlled by an instrument cabinet or computer screen.
Host center height: 1150mm
Host weight: 9t
The main raw materials of PVC wood-plastic doors are PVC resin and high-quality wood powder. The wood powder is provided by professional wood industry companies as high-quality tree species wood powder. It undergoes graded screening, grinding, drying, and coating processing to ensure the raw material quality requirements of the finished product.
Other additives: stabilizers, foaming agents, modifiers, antioxidants, antibacterial agents, toughening agents, lubricants, colorants, etc. The various ingredients are mixed in strict proportions to effectively ensure foaming boards. product quality